Money is very well spent on buying a set of SFI plans.
Here's the part on rear ends
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IV. REAR END MOUNTING STANDARDS
1. UPRIGHTS
a. 1 1/4" x .083" tubing (#8) on each side of the chassis with either one
(1) 3/16" (4.7mm) SAE 4130N steel plate per side (no bosses
required) or two (2) 1/8" (3.2mm) SAE 4130N steel plates per side with
3/4" (19mm) minimum outside diameter bosses. Single plates must be
fully welded to the rear end uprights (#8) and to the upper (#4) and
lower (#16 & #17) frame rails on one side of each plate with 1/4"
(6.4mm) minimum wrap around the upper (#4) and lower (#16 & #17)
frame rails. The other side must be welded with one (1) inch (25.4mm)
minimum skip welds. Double plates must be fully welded to the rear
end uprights (#8) and to the upper (#4) and lower (#16 & #17) frame
rails on one side of each plate with 1/4" (6.4mm) minimum wrap
around the upper (#4) and lower (#16 & #17) frame rails.
b. 1 3/4" x 1" x .065" rectangular tubing (#8) on each side of the chassis
fully welded to the upper (#4) and lower (#16 & #17) frame rails with
one (1) inch (25.4mm) minimum diameter bosses fully welded into the
uprights (#8).
2. BOLTED DIRECT
The rear end housing must have one (1) 1/4" (6.4mm) SAE 4130N steel plate
welded on each side of the housing. The plates must be fully welded to the
housing and the plates and welds must wrap around the housing a minimum of
180°.
3. BOLTED INDIRECT
One (1) plate required on each side of the housing. The material may be either
1/4" (6.4mm) SAE 4130N steel or 3/8" (9.5mm) 6061-T6, 7075-T6 or 2024-T3
wrought heat treated aluminum alloy (no cast tooling plate).
4. FASTENERS-MINIMUM SPREAD DISTANCE-EDGE DISTANCE
For indirect mounting, all of the mounting fasteners, provided by the
manufacturer, must be used to attach the plates to the rear end/axle housing.
All plates must be bolted to the rear end uprights (#8) using at least four (4)
7/16" (11mm) SAE Grade 5 (Class 9.
or better bolts with steel self locking nuts
on each side. The bolt hole minimum spread distance is five (5) inches (12.7cm),
measured from the centerlines of the outermost bolts. The minimum edge
distance for all plates (including the upright plates) is 1 1 /2 times the bolt
diameter, measured from the centerline of the bolt to the nearest edge.
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