Was this a stock case? With some of the higher pressure valve bodies that are being made today, it's not unheard of the case failing at the adjuster. As far as blocking the bypass goes, blocking it off sending all the fluid through the cooler could over pressure the cooler, causing it to rupture. A large cooler with a fan should be more than enough, if you feel extra cooling is needed, I recommend one of the systems to cool it between rounds.